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MODEL 3060 OPTOMIZER®

 

EDGE CRACK DETECTOR™ TECHNOLOGY

 

 

 

 

  R.K.B. OPTO-ELECTRONICS, INC. web inspection on LinkedIn    R.K.B. OPTO-ELECTRONICS, INC. web inspection on You Tube

 

Economically add edge crack detection with our

Model 3060 OPTOMIZER® Edge Crack Detector™ Technology
 

"Where the Science of Quality Assurance is still an Art!"

 

Model 3060 OPTOMIZER® Edge Crack Inspection Technology

TECHNICAL SPECIFICATIONS

Software Specification: QAMS Software

Ancillary Systems

Model 1280

Model 1290

Model 4000

Defects Types Detected:

Edge Cracks

Minimum Detectable Defect:

To 0.0008 sq. mm

Maximum Web Speed:

To 10,000 ft/min. (3,048 m/min.)

Basis Weight Range:

Subject to Tests

Material Color Range:

Subject to Tests

Line Scan Cameras:

Type:
Lens Focal Length:
Field Of View (FOV):
Maximum Data Rate:
Pixel Resolution:

 

1024/2048
25-50 mm
2" (5.08 cm) Min
10" (25.4 cm) Max
Up to 40 MHz
59 µs (16,949 scans/sec)
59 µs X Web Speed
0.010" (0.254 mm)

Material Color Range:

Unlimited

Illumination:

Sodium

Ambient Temperature:

40 to 160° F
(4 to 70° C)

Power:

120/220/240 VAC
50/60 Hz
Single Phase
3 -10 KW

Specifications are subject to change without notice.

Model 3060 OPTOMIZER® Edge Crack Inspection TechnologyMonitor Edge Defects:

The Model 3060 OPTOMIZER® Edge Crack Detector™makes it possible to economically add edge crack detection to existing web manufacturing equipment. The system includes two high speed CCD line scan sensors. Each sensor is mounted above an edge of the web for continuous edge monitoring. These cameras, combined with our signal processing technologies, make it possible to achieve high resolution detection of edge cracks. Depending on web speed, edge defects as small as 0.0008 sq. mm can be detected.
 

Analyze the Process:

Our Quality Assurance Management System (QAMS) software is included with this system to provide:

 

Analysis and Charting
Footage Tracking
Product Code Identification
Material and Process Traceability
Real Time and Historical Reporting
Status and Parameter Displays
On-Line Diagnostics

 

Positively Mark Edge Defects:

Our Model 1280 Guardian® Multicolor Edge Marking™ Technology can be combined with the Model 3060 OPTOMIZER® Edge Crack Detector™ to provide visible edge marks that positively identify the locations of edge cracks within each roll. These marks can then be detected by our Model 1290 AutoDetect® Control System™ that will monitor rolls on subsequent processing equipment for the edge marks and initiate a "STOP" signal to facilitate removal of the defect by operational staff by cutting it out, patching or splicing.  The Model 1290 can be installed on any process such as:

 

Sheeters
Coaters
Supercalenders
Extrusion Laminators
Roto Presses
Slitters
Rewinders

 

These marks can also be detected visually as concentric circles on the outside edge of the roll for manual sorting or grading operations.

 

Contact R.K.B. Today:

Call us today @ 1-315-455-6636 to discuss your complete machine vision imaging application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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