Model 3060 OPTOMIZER® Edge Crack Inspection Technology

R.K.B. OPTO-ELECTRONICS, INC.

IPST/AFPA
CCD Camera
Evaluation Report

MODEL 3060 OPTOMIZER®

EDGE CRACK DETECTOR™ TECHNOLOGY

Economically add edge crack detection with our

Model 3060 OPTOMIZER® Edge Crack Detector™ Technology

"Where the Science of Quality Assurance is still an Art!"


TECHNICAL SPECIFICATIONS
Software Specification:
Ancillary Systems	Model 1280 Model 1290 Model 4000
Defects Types Detected:	Edge Cracks
Minimum Detectable Defect:	To 0.0008 sq. mm
Maximum Web Speed:	To 10,000 ft/min. (3,048 m/min.)
Basis Weight Range:	Subject to Tests
Material Color Range:	Subject to Tests
Line Scan Cameras: Type: Lens Focal Length: Field Of View (FOV): Maximum Data Rate: Pixel Resolution:	1024/2048 25-50 mm 2" (5.08 cm) Min 10" (25.4 cm) Max Up to 40 MHz 59 µs (16,949 scans/sec) 59 µs X Web Speed 0.010" (0.254 mm)
Material Color Range:	Unlimited
Illumination:	Sodium
Ambient Temperature:	40 to 160° F (4 to 70° C)
Power:	120/220/240 VAC 50/60 Hz Single Phase 3 -10 KW
Specifications are subject to change without notice.

Monitor Edge Defects:

The Model 3060 OPTOMIZER® Edge Crack Detector™makes it possible to economically add edge crack detection to existing web manufacturing equipment. The system includes two high speed CCD line scan sensors. Each sensor is mounted above an edge of the web for continuous edge monitoring. These cameras, combined with our signal processing technologies, make it possible to achieve high resolution detection of edge cracks. Depending on web speed, edge defects as small as 0.0008 sq. mm can be detected.

Analyze the Process:

Our Quality Assurance Management System (QAMS) software is included with this system to provide:

	Analysis and Charting
	Footage Tracking
	Product Code Identification
	Material and Process Traceability
	Real Time and Historical Reporting
	Status and Parameter Displays
	On-Line Diagnostics

Positively Mark Edge Defects:

Our Model 1280 Guardian® Multicolor Edge Marking™ Technology can be combined with the Model 3060 OPTOMIZER® Edge Crack Detector™ to provide visible edge marks that positively identify the locations of edge cracks within each roll. These marks can then be detected by our Model 1290 AutoDetect® Control System™ that will monitor rolls on subsequent processing equipment for the edge marks and initiate a "STOP" signal to facilitate removal of the defect by operational staff by cutting it out, patching or splicing. The Model 1290 can be installed on any process such as:

	Sheeters
	Coaters
	Supercalenders
	Extrusion Laminators
	Roto Presses
	Slitters
	Rewinders

These marks can also be detected visually as concentric circles on the outside edge of the roll for manual sorting or grading operations.

Contact R.K.B. Today:

Call us today @ 1-315-455-6636 to discuss your complete machine vision imaging application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

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