Model 9000 High Resolution Microscopic Machine Vision Inspection Technology

NewPage Corporation

(Formally Stora Enso)

Coating Streak Detect Confirmation

IPST/AFPA

CCD Camera Evaluation

Report

European Coated Paper

Installation

Success Story

HD3020

Coating Streak/Scratch

Quality Assurance Process OPTOMIZER©

R.K.B. Joins Forces

with the best and the brightest

in process automation, analysis

and control solutions.

HDBN9000 WIS

TECHNOLOGY

Where the Science of Quality Assurance is still an Art!

Maximize efficiency with our OPTOMIZER® HDBN9000-WIS. This system spans the entire web and provides complete imaging and categorization of all defects.


TECHNICAL SPECIFICATIONS
Defects Types Detected:	Blisters	Creases	Dirt
	Pinholes	Scale	Holes
	Spots	Fish Eyes	Oil
	Linting	Lumps	Knots
	Edge Cracks	Indentations	Wrinkles
	Bugs	Tearouts	Splices
Min Detectable Defect: Coating Streaks: All Other Defects:	0.0001" (0.0025 mm) 0.00001 sq. mm
Max Detectable Defect: Coating Streaks: All Other Defects:	Unlimited Unlimited
Maximum Web Speed:	To 10,000 ft/min. (3,048 m/min.)
Basis Weight Range:	Subject to Tests
Material Color Range:	Subject to Tests
Line Scan Cameras: Type: Lens Focal Length: Field Of View (FOV): Maximum Data Rate: Pixel Resolution:	1024/2048 25/50 mm 0.1" (2.54 mm) Min. up to 40 MHz 0.0001" (0.0025 mm) in CD
Streak Scan Cameras: Type: Lens Focal Length: Field Of View (FOV): Pixel Resolution:	Proprietary 25 mm up to 10" CD (0.1" (25.4 cm) 0.0002" (0.005 mm)
Material Color Range:	Unlimited
Illumination:	Proprietary
Ambient Temperature:	40 to 160° F (4 to 70° C)
Power:	120/220/240 VAC 50/60 Hz Single Phase 3 -10 KW
Specifications are subject to change without notice.

Maximize Profitability: In today's coated and non-coated material manufacturing, undetected defects often result in excessive costs due to customer returns, machine down time, repairs to sensitive production equipment (i.e., soft supercalender rolls) and damage to various conversion processes, especially those related to packaging and printing. R.K.B.'s OPTOMIZER HDBN9000-WIS provides a comprehensive QAMS Toolpack™ to give web material manufacturers the capabilities to inspect, categorize, track and take corrective action on defect faults common to production processes. This technology is the most advanced state-of-the-art tool utilizing dual sensor technology developed by R.K.B. to date and will give your production the ability to meet quality initiatives instituted locally or through customer requirements.

Our machine vision technology can be integrated with new or existing web manufacturing equipment. Our design features allow for easy installation, accurate inspection and defect tracking to help maximize your companies profitability by providing production, maintenance, and managerial personnel with immediate notification and information imperative to quickly located and take corrective action of defect causing conditions.

Detect and Index All Defects: Since most defects require various lighting and detection methods, R.K.B. realized that single source sensing and lighting technologies would not work well and could not meet quality initiatives of a majority of web manufactures, especially in the coated material end of the industry. Dual sensing with flexible lighting techniques first developed by R.K.B., provides the capabilities to detect and index all defects common in any web material manufacturing process. Our HDBN9000-WIS is the result of tens of thousands of dollars of development, testing, online trial work. As a result of this investment, our machine vision technologies have been designed to meet quality initiatives of any web based material manufacturer.

Using either 512/1024 format linear scan and patented streak scan technology, defect imaging capabilities are much clearer, accurate and consistent which are unachievable with single source line scan, laser, phototransistor and matrix/video based technologies alone. This combination of both types of sensing technologies coupled with our proprietary and patented defect signal and noise reduction processing technologies provides unprecedented performance in a machine vision imaging web inspection system.

100% Inspection Coverage: Each machine vision imaging solution is designed to span the entire web width for 100% inspection of the web material. Now you can guarantee that your products are fully qualified prior to subsequent processing or shipment to customers. Our Quality Assurance Management System (QAMS) software is included with each system to provide complete defect data collection, analysis, reporting, setup, and diagnostic capabilities. Also included with each machine vision solution is our multicolor spray marking technology for completely unattended operation of your production equipment.

Call Today: Call us today to discuss your complete machine vision imaging application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

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